Softgel manufacturing involves complex variables like gelatin viscosity and encapsulation synchronization. These variables inevitably yield a percentage of defective capsules, including leakers, twins, misshapen, or weight-deviant gels. Plant managers face constant pressure to optimize efficiency wh
Rotary die encapsulation machines often steal the spotlight on the production floor. However, the true profitability and compliance of a softgel line actually begin upstream. You cannot encapsulate a poorly blended mixture and expect high-quality results.
The encapsulation process is only as reliable as the gel mass fed into it. Poorly executed softgel gelatin preparation leads directly to micro-bubbles, inconsistent ribbon thickness, and thermal degradation.